Suzuki Samurai Ballast Resistor Replacement at your home or office.

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Ballast Resistor Replacement Service

How much does a Ballast Resistor Replacement cost?

On average, the cost for a Suzuki Samurai Ballast Resistor Replacement is $420 with $315 for parts and $105 for labor. Prices may vary depending on your location.

CarServiceEstimateShop/Dealer Price
1989 Suzuki SamuraiL4-1.3LService typeBallast Resistor ReplacementEstimate$754.53Shop/Dealer Price$920.32 - $1398.77
1992 Suzuki SamuraiL4-1.3LService typeBallast Resistor ReplacementEstimate$734.53Shop/Dealer Price$900.33 - $1378.80
1987 Suzuki SamuraiL4-1.3LService typeBallast Resistor ReplacementEstimate$734.53Shop/Dealer Price$900.33 - $1378.80
1995 Suzuki SamuraiL4-1.3LService typeBallast Resistor ReplacementEstimate$734.53Shop/Dealer Price$900.31 - $1378.76
1994 Suzuki SamuraiL4-1.3LService typeBallast Resistor ReplacementEstimate$734.53Shop/Dealer Price$900.35 - $1378.83
1990 Suzuki SamuraiL4-1.3LService typeBallast Resistor ReplacementEstimate$734.53Shop/Dealer Price$900.33 - $1378.80
1993 Suzuki SamuraiL4-1.3LService typeBallast Resistor ReplacementEstimate$754.53Shop/Dealer Price$917.80 - $1394.36
1991 Suzuki SamuraiL4-1.3LService typeBallast Resistor ReplacementEstimate$754.53Shop/Dealer Price$918.17 - $1395.02
Show example Suzuki Samurai Ballast Resistor Replacement prices

What is the Ballast Resistor all about?

Modern ignition systems use electronic circuitry to control voltage during engine starting and operation, but it wasn’t always this way. Older vehicles with points and coils did not have the benefit of circuit boards and computers, so another way to control voltage was needed. The ballast resistor coil was the solution. Think of it as a giant fuse in a way, although it serves a much greater purpose.

The ballast resistor coil plays several roles in your engine and charging system. In terms of position, it’s located between the ignition switch and the positive battery cable. During engine operation, the ballast resistor is responsible for lowering voltage applied to the coil to ensure that it doesn’t overheat and burn out, or damage the battery. During cranking, the ballast resistor allows normal battery voltage into the coil to ensure a good, strong spark for starting the engine.

The ballast resistor is subjected to significant amounts of heat during operation (the resistor’s resistance level increases or decreases with the application of heat and voltage). Over time, it will eventually wear out and need to be replaced.

Keep in mind:

  • The ballast resistor is not inspected during normal maintenance.
  • The ballast resistor is subject to significant amounts of wear and tear.
  • Ballast resistors are not generally found on fuel-injected engines.

How it's done:

  • The Ballast Resistor is verified that it needs to be replaced. The battery and battery tray are removed.
  • The defective Ballast Resistor disconnected and removed.
  • The new Ballast Resistor is installed, secured, and connected.
  • The battery tray and battery are reinstalled. The Ballast Resistor is tested for operation.
  • The vehicle is tested to ensure proper operation of the Ballast Resistor and road tested to ensure fan operation.

Our recommendation:

Over time and through normal use, the ballast resistor is subject to a great deal of wear and tear, and heat. This can cause it to fail unexpectedly. When this happens, your vehicle will experience unwanted, and perhaps dangerous, operation. It may crank but then stop running immediately after. Have any starting problems immediately diagnosed by one of our expert mechanics.

What common symptoms indicate you may need to replace the Ballast Resistor?

  • Engine cranks, but dies immediately when the key is moved back to the run position from the start position

How important is this service?

Without a ballast resistor, your engine will not operate unless you jump the resistor, which is dangerous, as it will eventually burn out the points, and is not recommended. If your engine dies immediately after turning the key back to run from start, likely the ballast resistor needs to be replaced. If the engine runs with the key in the run position, you may have another issue. Have it properly diagnosed by one of our expert mechanics immediately.

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Meet some of our expert Suzuki mechanics

Real customer reviews from Suzuki owners like you.

Excellent Rating

(8)

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Daniel

11 years of experience
230 reviews
Daniel
11 years of experience
Suzuki Samurai L4-1.3L - Oil/Fluid Leak - Elmwood Park, Illinois
Daniel was on time and got right to work.

Jonathan

22 years of experience
304 reviews
Jonathan
22 years of experience
Suzuki Samurai L4-1.3L - Car is not starting - Denver, Colorado
Very good- professional and knowledgeable

Frank

27 years of experience
66 reviews
Frank
27 years of experience
Suzuki Samurai L4-1.3L - Pre-purchase Car Inspection - Denver, Colorado
Incredibly thorough and communicative. Had him take a look at an old Suzuki Samurai and even though the car is nearly 30 years old, Frank was more than familiar with all of it's workings and quirk.

Chris

22 years of experience
2266 reviews
Chris
22 years of experience
Suzuki Samurai L4-1.3L - Starter - Lake Elsinore, California
Quick and easy! Knows his craft, he will be my mechanic from on.

Excellent Rating

(8)

Rating Summary
8
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0
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0
8
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0
Number of Suzuki Samurai services completed
88+
services done by our mechanics
TOTAL NUMBER OF EXPERT Suzuki MECHANICS
300+
experts on our platform

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