BMW 545i Fuel Gauge Sender Replacement at your home or office.

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Fuel Gauge Sender Replacement Service

How much does a Fuel Gauge Sender Replacement cost?

On average, the cost for a BMW 545i Fuel Gauge Sender Replacement is $453 with $168 for parts and $285 for labor. Prices may vary depending on your location.

CarServiceEstimateShop/Dealer Price
2004 BMW 545iV8-4.4LService typeFuel Gauge Sender ReplacementEstimate$681.31Shop/Dealer Price$817.90 - $1109.54
2005 BMW 545iV8-4.4LService typeFuel Gauge Sender ReplacementEstimate$621.31Shop/Dealer Price$758.00 - $1049.70
Show example BMW 545i Fuel Gauge Sender Replacement prices

What is the Fuel Gauge Sender all about?

The fuel gauge sender is a fairly simple component that is located in your car’s fuel tank. It consists of a float that is connected to a metal rod. The end of this thin rod is mounted to a resistor, which measures electrical flow. When there is more resistance, less current flows. A slider connected to the fuel gauge slides on the metal strip, and delivers current to the resistor from the gauge. If the slider is close the grounded side, there is less resistance, and if it’s at the end of the strip, there is more resistance. The fuel gauge on your dash interprets the resistance and indicates the fuel level with a needle on your cluster. If the fuel gauge sender isn’t working, you will get an inaccurate reading on your fuel gauge.

Keep in mind:

  • Fuel gauge inaccuracy may not be due to a faulty fuel gauge sender – something as simple as the shape of the tank can affect the position of the float and throw the reading off.

How it's done:

  • The battery is disconnected and the fuel tank is removed
  • The defective fuel gauge sender is removed
  • The new fuel sender is installed and adjusted
  • The fuel tank is reinstalled and the battery reconnected
  • The repair is verified and the fuel gauge sender tested for proper operation

Our recommendation:

Variations in gas gauge readings are common, but if you notice a significant difference in what the gauge tells you, and what you know is in your car gas tank, have one of our expert mechanics diagnose the problem with the fuel gauge sender and replace it if necessary.

What common symptoms indicate you may need to replace the Fuel Gauge Sender?

  • Fuel gauge only reads empty
  • Fuel gauge only reads full
  • Fuel gauge reads inaccurately or intermittently

How important is this service?

The fuel gauge is a convenience item; if you run out of fuel, you may be stranded. If your fuel gauge sender has failed or is working intermittently, have it replaced when you can. Make sure to fuel up regularly to avoid running out of fuel.

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Meet some of our expert BMW mechanics

Real customer reviews from BMW owners like you.

Excellent Rating

(37)

Rating Summary
33
3
1
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33
3
1
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Maxwell

18 years of experience
390 reviews
Maxwell
18 years of experience
BMW 545i V8-4.4L - Pre-purchase Car Inspection - Houston, Texas
Maxwell was extremely knowledgeable about everything and knew how to explain everything very clearly. I will definitely be booking him in the future for any work I need done on my car. Arrived on time and took his time making sure everything he was doing was done properly, something I'm sure most everyone on YourMechanic would appreciate. Perfect service thank you.

Jim

12 years of experience
58 reviews
Jim
12 years of experience
BMW 545i V8-4.4L - Control Arm Assembly Replacement (Front Upper Left, Front Upper Right, Front Lower Left, Front Lower Right) - Chicago, Illinois
Jim was a great mechanic, he came over and worked on my BMW and after 3 months my car works great. Jim was friendly, knowledgeable​ and I would highly recommend him.

David

36 years of experience
195 reviews
David
36 years of experience
BMW 545i V8-4.4L - Alternator - Los Angeles, California
Amazing. He went out of his way to explain everything to me and show me other possible items that will need to be done in the future. He taught me a lot and helped me understand how to take care of my car better to have it run at its best. Very friendly and straight-forward. I trust him with my BMW from this day on!!

Richard

11 years of experience
450 reviews
Richard
11 years of experience
BMW 545i V8-4.4L - Oil Change - Houston, Texas
Kind Courtious professional. Knows what he is doing. Explain everything so you understand. High recommended.

Excellent Rating

(37)

Rating Summary
33
3
1
0
0
33
3
1
0
0
Number of BMW 545i services completed
407+
services done by our mechanics
TOTAL NUMBER OF EXPERT BMW MECHANICS
1100+
experts on our platform

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