Q: Exhaust manifold leak. Headers or stock manifold?

asked by on March 31, 2016

I have a 2003 Ford Expedition with a 5.4 2WD. It has a slight exhaust leak from the exhaust manifold. I noticed that there is one nut missing from either side. So each side has a stud missing a nut. They are rusted and very hard to reach since there is little clearance especially with the strut towers. I ordered a set of JBA shorty headers and the muffler shop I took it to l, took off the wheel fenders to look closer and he told me he wouldn't do it. He said not to put headers on cause I would have lots of problems down the road with the gaskets cause I can't retighten the bolts. Can you tell me if you can at least replace the gaskets? Should I just return the headers and get stock manifolds?

Thanks Reuben

My car has 183000 miles.
My car has an automatic transmission.

Oil/Fluid Leak Inspection $94.99 - $114.99 Get a Quote
Exhaust Manifold Replacement $195.77 - $3099.02 Get a Quote

The manifolds on this engine warp and would need to be replaced to stop the leak. The manifold studs would also need to be replaced with the newer stainless steel type of studs and nuts. I agree with the muffler shop about the headers. On another note, the headers would be even noisier then the original manifolds. I recommend having a mechanic, such as one from YourMechanic, inspect the leak and replace the manifolds for you if needed.

The statements expressed above are only for informational purposes and should be independently verified. Please see our terms of service for more details

Get an instant quote for your car

Our certified mechanics come to you ・Backed by 12-month, 12,000-mile guarantee・Fair and transparent pricing


Experienced Mechanic?

Earn up to $70/hr

What others are asking

Check Engine Light is On.
The transmission light flashing 16 times may be a problem with the DC solenoid for lock up and the transmission defaults to AWD causing the jerking on turns. I recommend you get a qualified mechanic check and scan the vehicle's...
Suspect immobilizer is keeping car from starting.
I would ask for help from a mechanic to perform some diagnostics on your car to see what is causing your car not to start. They will be able to determine if there is an immobilizer that is causing your...
Car needs new head gasket.
Hello. Unfortunately this is a common issue on your car. It is typically always a head gasket problem. The head gaskets had a design flaw that would cause them to fail and allow coolant to enter the engine and you...
How do I use the remote keyless entry (RKE) system to pop the trunk?
The remote keyless entry (RKE) transmitter allows you to open your trunk very easily. To do so, simply press the button on the RKE transmitter that looks like a car with its trunk popped. Hold the button briefly, and the...
I'm trying to reinstall the clutch slave cylinder into the bell housing, but I cant get the shaft to depress so I can bolt it on
It is normal for the shaft to flop around. The slave cylinder may have pressure built up behind the piston. In order to push the piston back you should open the bleeder screw on the slave cylinder just enough to...
Where is the horn relay located on my vehicle? If that isn't the problem what else could be wrong with the horn?
Hello. The horn relay should be located in the fuse panel located under the hood. If you do not have a owner's manual it may be possible that there is a diagram on the inside of the fuse panel cover....
Can/should passenger side airbags ever deploy without having driver airbags deploy?
I believe that if the passenger air bag deploys the driver side air bag should also deploy. If the air bag that deployed was a passenger 'side' air bag (meaning an airbag located in the seat as opposed to the...
When I start my 2012 Honda Accord gas just pours out and it looks like it's coming from the square box looking thing on the driver
Hello, thank you for writing in. There are several components in the fuel system that will only be pressurized when the vehicle is running. The best way to find the leak is with a visual inspection. From there you can...
Car starts and then dies
Hi There, A few different things will usually cause this to happen. A bad ignition coil (https://www.yourmechanic.com/services/ignition-coil-replacement) can cause this if it is beginning to fail, resulting in intermittent starting problems. A dirty or faulty mass air flow sensor (https://www.yourmechanic.com/services/mass-airflow-sensor-replacement),...

Related articles

The Best Used Cars to Buy That Can Be Towed Behind an RV
Summer Summer is a great time for a road trip, but often travelers like bringing all the conveniences of home along, in the form of an RV. Then they tow their car behind it – sometimes this practice is called...
Ten Sports Cars That Double as Good Daily Drivers
The best daily driver is a car that's reliable, usable, and still fun to drive. Popular daily sports cars include the BMW M3, Subaru WRX, and VW GTI.
Industry News for Automotive Techs: October 29 - November 4
Toyota and Getaround's smartphone key, future McLaren cars, DMCA car hacking, a fire at Ford's headquarters, and Chevrolet's SEMA 2016 show cars.