Volvo S40 EGR Vacuum Modulator Replacement at your home or office.

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EGR Vacuum Modulator Replacement Service

How much does a EGR Vacuum Modulator Replacement cost?

On average, the cost for a Volvo S40 EGR Vacuum Modulator Replacement is $181 with $86 for parts and $95 for labor. Prices may vary depending on your location.

CarServiceEstimateShop/Dealer Price
2010 Volvo S40L5-2.4LService typeEGR Vacuum Modulator ReplacementEstimate$287.37Shop/Dealer Price$340.47 - $477.25
2008 Volvo S40L5-2.5L TurboService typeEGR Vacuum Modulator ReplacementEstimate$267.37Shop/Dealer Price$320.48 - $457.28
2002 Volvo S40L4-1.9L TurboService typeEGR Vacuum Modulator ReplacementEstimate$267.37Shop/Dealer Price$320.48 - $457.28
2011 Volvo S40L5-2.5L TurboService typeEGR Vacuum Modulator ReplacementEstimate$267.37Shop/Dealer Price$320.46 - $457.24
2004 Volvo S40L5-2.4LService typeEGR Vacuum Modulator ReplacementEstimate$267.37Shop/Dealer Price$320.50 - $457.31
2006 Volvo S40L5-2.4LService typeEGR Vacuum Modulator ReplacementEstimate$267.37Shop/Dealer Price$320.48 - $457.28
2007 Volvo S40L5-2.5L TurboService typeEGR Vacuum Modulator ReplacementEstimate$272.37Shop/Dealer Price$325.35 - $462.04
2010 Volvo S40L5-2.5L TurboService typeEGR Vacuum Modulator ReplacementEstimate$272.37Shop/Dealer Price$325.72 - $462.70
Show example Volvo S40 EGR Vacuum Modulator Replacement prices

What is the EGR Vacuum Modulator all about?

Your vehicle’s exhaust gas recirculation (EGR) system is used to reduce your engine’s emissions by lowering the combustion chamber temperature. This produces less nitrous oxides, and burns pollutants contained in the exhaust gas that are reintroduced into the intake manifold. If the EGR valve opens and allows exhaust gases into the intake, the engine runs more smoothly and efficiently. However, this is not the case at idle, when the engine needs the most vacuum for proper operation.

If the EGR valve opens at idle, you can experience a rough idle and possibly a knock. Engine power is negatively affected at low RPM’s. Engineers implemented a control that closes the EGR valve when the engine is running at lower RPM’s. The engine produces lower vacuum at lower engine speeds, so it’s natural that the control is modulated by the engine’s own vacuum. The EGR vacuum modulator is a diaphragm that closes when the engine vacuum drops to idle, and opens as soon as the vacuum increases. It’s also known as a vacuum modulated valve. If the EGR vacuum modulator is leaking vacuum, is blocked internally, or is leaking, the Check Engine light will come on and the engine may start to knock.

Keep in mind:

  • The EGR system assists in reducing engine emissions. An improperly operating EGR system can cause a smog test failure.
    • Vacuum hoses become brittle over time. Take precautions to not damage the vacuum hoses when working on the EGR system.

How it's done:

  • The EGR vacuum modulator is verified that it needs to be replaced. The engine top trim cover is removed to access the modulator.

  • The defective EGR vacuum modulator is removed from the bracket near the EGR valve and is disconnected.

  • The new EGR vacuum modulator is installed and reconnected.

  • The engine is started and the EGR vacuum modulator is tested for computer codes and operation.

  • The vehicle is road tested to ensure proper operation of the EGR vacuum modulator.

Our recommendation:

The EGR vacuum modulator does not have a replacement interval. It will likely need replacement at some time because it does contain a filter. It can be inspected any time a vacuum test needs to be performed on the engine vacuum. If the EGR vacuum modulator is deemed to be faulty, you will need to have it replaced by one of our expert technicians.

What common symptoms indicate you may need to replace the EGR Vacuum Modulator?

  • Check Engine light is on
  • Engine knock at idle
  • Engine idles rough

How important is this service?

The EGR system partly controls your vehicle’s emissions, and a faulty EGR vacuum modulator can cause your car to fail a smog test. In addition, your vehicle may not idle, or may knock at idle. It is recommended to replace a faulty EGR vacuum modulator as soon as possible.

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Excellent Rating

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Rating Summary
168
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168
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Phillip

19 years of experience
310 reviews
Phillip
19 years of experience
Volvo S40 L5-2.4L - Brake Rotor/Disc Replacement (Front) - Sacramento, California
Phillip is the best! Easygoing and very dependable. Definitely will be coming back and asking him for anything the car needs

Art

25 years of experience
88 reviews
Art
25 years of experience
Volvo S40 L5-2.4L - 75,000 Miles Maintenance Service - Orlando, Florida
Will have your team work on other two vehicles - and do follow up repairs.

Albert

22 years of experience
81 reviews
Albert
22 years of experience
Volvo S40 L5-2.4L - Electrical components are not working - Snellville, Georgia
Mr. Dujinski was very professional.

Dave

23 years of experience
303 reviews
Dave
23 years of experience
Volvo S40 L5-2.4L - ac clutch - Los Gatos, California
Dave was great, on time and very helpful. He diagnosed my air conditioner problem and was able to order the part and complete the job prior to the weekend. He communicated with me every step of the way and definitely made me feel comfortable, I'd highly recommend Dave and plan to use him again. I had done a lot of research on prices prior to the call and feel Your Mechanic has very competitive pricing.

Excellent Rating

(176)

Rating Summary
168
2
2
1
3
168
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3
Number of Volvo S40 services completed
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