Mercury Cougar Expansion Valve (Orifice Tube) Replacement at your home or office.

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Expansion Valve (Orifice Tube) Replacement Service

How much does a Expansion Valve (Orifice Tube) Replacement cost?

On average, the cost for a Mercury Cougar Expansion Valve (Orifice Tube) Replacement is $281 with $120 for parts and $161 for labor. Prices may vary depending on your location.

CarServiceEstimateShop/Dealer Price
1997 Mercury CougarV6-3.8LService typeExpansion Valve (Orifice Tube) ReplacementEstimate$572.69Shop/Dealer Price$661.50 - $862.67
1995 Mercury CougarV6-3.8LService typeExpansion Valve (Orifice Tube) ReplacementEstimate$514.69Shop/Dealer Price$603.55 - $804.76
1997 Mercury CougarV8-4.6LService typeExpansion Valve (Orifice Tube) ReplacementEstimate$514.69Shop/Dealer Price$603.55 - $804.75
2002 Mercury CougarV6-2.5LService typeExpansion Valve (Orifice Tube) ReplacementEstimate$400.70Shop/Dealer Price$477.50 - $669.66
2000 Mercury CougarV6-2.5LService typeExpansion Valve (Orifice Tube) ReplacementEstimate$400.70Shop/Dealer Price$477.57 - $669.77
1999 Mercury CougarL4-2.0LService typeExpansion Valve (Orifice Tube) ReplacementEstimate$400.70Shop/Dealer Price$477.54 - $669.73
2001 Mercury CougarV6-2.5LService typeExpansion Valve (Orifice Tube) ReplacementEstimate$409.20Shop/Dealer Price$485.81 - $677.82
1996 Mercury CougarV8-4.6LService typeExpansion Valve (Orifice Tube) ReplacementEstimate$529.19Shop/Dealer Price$618.73 - $820.45
Show example Mercury Cougar Expansion Valve (Orifice Tube) Replacement prices

What is the Expansion Valve (Orifice Tube) all about?

The air conditioning system in your vehicle depends on the refrigerant that circulates in the A/C system. In particular, the evaporator core inside the passenger compartment requires a specific, metered amount of refrigerant in order to efficiently cool the interior. The expansion valve, also known as an orifice tube in some designs, regulates the pressure of refrigerant that enters the evaporator. The tube is also where liquid refrigerant under pressure converts to a gaseous form. The gaseous refrigerant absorbs heat from air passing through the evaporator core and carries it to the condenser where the heat is removed.

In a situation where the orifice tube is either blocked or stuck open, the air conditioning will not cool properly. Too much refrigerant will cause frost on the core and prevent air from passing through to cool the air temperature. Too little refrigerant passing through the evaporator means not enough heat is absorbed and the interior is insufficiently cooled. In either situation, you may need to replace the expansion valve/orifice tube.

Keep in mind:

  • Air conditioning work needs to be completed by a trained and licensed professional in nearly all circumstances because refrigerants are regulated substances.
  • It is possible for the expansion valve to become blocked by excessive moisture in the air conditioning system, which would indicate a receiver/drier problem.

How it's done:

  • The AC refrigerant is removed from the system
  • The defective expansion valve is removed
  • The new expansion valve is installed
  • The a/c system is recharged with refrigerant
  • The a/c system is tested for leaks and proper operation

Our recommendation:

Whenever air conditioning repairs or refrigerant recharges are performed, have the expansion valve inspected for proper operation. If the expansion valve is not opening or closing properly, you may need one of our expert technicians to replace the expansion valve or orifice tube.

What common symptoms indicate you may need to replace the Expansion Valve (Orifice Tube)?

  • Air conditioning doesn’t cool sufficiently
  • Air conditioning expansion valve is frosty but the air conditioning isn’t blowing cold air

How important is this service?

Air conditioning is a comfort item in a vehicle, not a safety issue. However, the air conditioning also removes moisture in the air for the defrost setting to clear your windows. If the air conditioning is not working properly, your vision may be impaired in humid or very cold weather.

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Excellent Rating

(79)

Rating Summary
70
6
2
0
1
70
6
2
0
1

Jay

37 years of experience
959 reviews
Jay
37 years of experience
Mercury Cougar V8-4.6L - Brake Pads Replacement (Front) - Fontana, California
Jay is one of the best mechanics I have had work on my car he really know his cars. He looked at my cougar and knew just what to do to fix the problem.

Kevin

29 years of experience
8 reviews
Kevin
29 years of experience
Mercury Cougar V6-2.5L - Battery - Lisle, Illinois
Great mechanic, great job! Would certainly use him again. Thanks.

Donald

9 years of experience
56 reviews
Donald
9 years of experience
Mercury Cougar V6-3.8L - Alternator - Garland, Texas
Great experience! Don is the man!!! Will definitely use again.

Armando

10 years of experience
37 reviews
Armando
10 years of experience
Mercury Cougar V6-2.5L - Pre-purchase Car Inspection - Miami, Florida
he was very informative, helpful, and very professional.

Excellent Rating

(79)

Rating Summary
70
6
2
0
1
70
6
2
0
1
Number of Mercury Cougar services completed
869+
services done by our mechanics
TOTAL NUMBER OF EXPERT Mercury MECHANICS
600+
experts on our platform

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