BMW 540i EVP Position Sensor Replacement at your home or office.

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EVP Position Sensor Replacement Service

How much does a EVP Position Sensor Replacement cost?

On average, the cost for a BMW 540i EVP Position Sensor Replacement is $256 with $85 for parts and $171 for labor. Prices may vary depending on your location.

CarServiceEstimateShop/Dealer Price
2001 BMW 540iV8-4.4LService typeEVP Position Sensor ReplacementEstimate$376.22Shop/Dealer Price$450.04 - $600.60
1995 BMW 540iV8-4.0LService typeEVP Position Sensor ReplacementEstimate$340.22Shop/Dealer Price$414.09 - $564.69
2002 BMW 540iV8-4.4LService typeEVP Position Sensor ReplacementEstimate$340.22Shop/Dealer Price$414.09 - $564.68
2000 BMW 540iV8-4.4LService typeEVP Position Sensor ReplacementEstimate$340.22Shop/Dealer Price$414.02 - $564.56
1998 BMW 540iV8-4.4LService typeEVP Position Sensor ReplacementEstimate$340.22Shop/Dealer Price$414.14 - $564.77
1999 BMW 540iV8-4.4LService typeEVP Position Sensor ReplacementEstimate$340.22Shop/Dealer Price$414.09 - $564.68
1997 BMW 540iV8-4.4LService typeEVP Position Sensor ReplacementEstimate$349.22Shop/Dealer Price$422.66 - $572.93
2003 BMW 540iV8-4.4LService typeEVP Position Sensor ReplacementEstimate$349.22Shop/Dealer Price$423.83 - $574.99
Show example BMW 540i EVP Position Sensor Replacement prices

What is the EVP Position Sensor all about?

Vehicle manufacturers have been improving methods of controlling vehicle emissions in their fossil-fuel burning engines since the introduction of the exhaust gas recirculation (EGR) system in 1966. The EGR system brings exhaust gases containing unburned fuel back into the intake manifold where it goes through the combustion process again to cleanly burn the exhaust gases. As the EGR systems advanced, they went from using a vacuum system that controls the flow to an electric valve that opens, closes, and regulates the flow of exhaust gases.

The EGR system employs a valve position (EVP) sensor to detect the position of the gate allowing gases into the intake manifold. This EVP position sensor relays information back to the engine control module, which adjusts the amount of EGR valve flow to run most efficiently. The communication is performed several times per second and the EVP position sensor never ceases to operate while the engine is running.

If the EVP position sensor fails, the Check Engine light will come on. The engine may not start or run easily when cold.

Keep in mind:

  • Exhaust systems run extremely hot and should not be worked on until they’ve been allowed to completely cool down.
  • EVP problems have similar symptoms to many other issues and should be properly diagnosed by one of our expert mechanics.

How it's done:

  • The EVP sensor is faulty and needs replacement
  • The defective EVP sensor is removed
  • The new EVP sensor is installed
  • The engine is scanned for codes
  • The vehicle is road tested for proper operation and no check engine light comes on.

Our recommendation:

If you suspect you have a faulty EVP position sensor, have one of our expert mechanics perform a diagnostic test on the EGR system. Have the EVP position sensor replaced if necessary.

What common symptoms indicate you may need to replace the EVP Position Sensor?

  • Check Engine light is on
  • Engine is difficult to start when cold
  • Engine runs rough when cold
  • Vehicle has failed a smog test

How important is this service?

In addition to failing a smog test, your vehicle’s engine may not start or run well on a cold start, or may run poorly at idle. Have the EVP position sensor replaced as soon as possible.

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Meet some of our expert BMW mechanics

Real customer reviews from BMW owners like you.

Excellent Rating

(60)

Rating Summary
56
3
0
0
1
56
3
0
0
1

Lucas

21 years of experience
891 reviews
Lucas
21 years of experience
BMW 540i V8-4.4L - Power Steering Return Hose - Simi Valley, California
Lucas did an awesome job replacing my car's power steering return hose and fixed the trunk locking mechanism by replacing the actuator. Once again he arrived on time and worked on my car with great care and attention to detail. This guy is a professional and an expert auto mechanic. He knows everything there is to know about car repair and maintenance and he performs the job extremely well. Thank you Lucas once again for a job well done!

Robert

31 years of experience
641 reviews
Robert
31 years of experience
BMW 540i V8-4.4L - Battery - San Jose, California
A real pleasure to have Robert work on my car. A very good mechanic fixed all my problem Thank you.

Larry

18 years of experience
27 reviews
Larry
18 years of experience
BMW 540i V8-4.0L - Adjust Parking Brake Cable - Richmond, Virginia
Larry is a very nice person and a professional mechanic. We had problems during the process but he did a very good job fixing it. I will book for Larry again.

Kyle

22 years of experience
55 reviews
Kyle
22 years of experience
BMW 540i V8-4.4L - Engine is sputtering - Suwanee, Georgia
A pleasure to work with...

Excellent Rating

(60)

Rating Summary
56
3
0
0
1
56
3
0
0
1
Number of BMW 540i services completed
660+
services done by our mechanics
TOTAL NUMBER OF EXPERT BMW MECHANICS
1100+
experts on our platform

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